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Journal article

Reliability of electrode wear compensation based on material removal per discharge in micro EDM milling

By Bissacco, Giuliano1,2; Tristo, G.3; Hansen, Hans Nørgaard1,2; Valentincic, J.4

From

Department of Mechanical Engineering, Technical University of Denmark1

Manufacturing Engineering, Department of Mechanical Engineering, Technical University of Denmark2

University of Padua3

University of Ljubljana4

This paper investigates the reliability of workpiece material removal per discharge (MRD) estimation for application in electrode wear compensation based on workpiece material removal. An experimental investigation involving discharge counting and automatic on the machine measurement of removed material volume was carried out in a range of process parameters settings from fine finishing to roughing.

MRD showed a decreasing trend with the progress of the machining operation, reaching stabilization after a number of machined layers. Using the information on MRD and discharge counting, a material removal simulation tool was developed and validated.

Language: English
Year: 2013
Pages: 179-182
ISSN: 17260604 and 00078506
Types: Journal article
DOI: 10.1016/j.cirp.2013.03.033
ORCIDs: Hansen, Hans Nørgaard
Keywords

Electrical discharge machining (EDM) Micromachining Wear

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