Conference paper · Journal article
Validation of precision powder injection molding process simulations using a spiral test geometry
Department of Mechanical Engineering, Technical University of Denmark1
Manufacturing Engineering, Department of Mechanical Engineering, Technical University of Denmark2
Karlsruhe Institute of Technology3
Acoustic Technology, Department of Electrical Engineering, Technical University of Denmark4
Like in many other areas of engineering, process simulations find application in precision injection molding to assist and optimize the quality and design of precise products and the molding process. Injection molding comprises mainly the manufacturing of plastic components. However, the variant of precision powder injection molding for the production of metallic and ceramic micro parts raises more and more interest though.
Consequently, in the entire field the demand for simulation tools increases constantly, too. The present work reports the material characterization of feedstocks which are used for powder injection molding. This characterization includes measurements of rheological, thermal, and pvT behavior of the powder-binder-mixes.
The acquired material data was used to generate new material models for the database of the commercially available Autodesk Moldflow® simulation software. The necessary data and the implementation procedure of the new material models are outlined. In order to validate the simulation studies and evaluate their accuracy, the simulation results are compared with experiments performed using a spiral test geometry
Language: | English |
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Publisher: | American Institute of Physics |
Year: | 2015 |
Proceedings: | The Polymer Processing Society Conference 2015 |
ISSN: | 15517616 and 0094243x |
Types: | Conference paper and Journal article |
DOI: | 10.1063/1.4965466 |
ORCIDs: | Tosello, Guido , Islam, Aminul and Hansen, Hans N. |