Roll-to-roll fabrication of polymer solar cells

As the performance in terms of power conversion efficiency and operational stability for polymer and organic solar cells is rapidly approaching the key 10–10 targets (10 % efficiency and 10 years of stability) the quest for efficient, scalable, and rational processing methods has begun. The 10–10 targets are being approached through consistent laboratory research efforts, which coupled with early commercial efforts have resulted in a fast moving research field and the dawning of a new industry.

We review the roll-to-roll processing techniques required to bring the magnificent 10–10 targets into reality, using quick methods with low environmental impact and low cost. We also highlight some new targets related to processing speed, materials, and environmental impact.